Question 1

What components does the solution consist of?

Accepted Answer

Racking system: The base frame guides the storage and retrieval machine, and adjustable feet adapt easily to uneven floors Storage and retrieval machine: Rotary gripper with telescopic load handling device moves totes/trays Turntable: Presents one tote ergonomically while simultaneously preparing the next Access opening: Additional access point for picking and replenishment Software & controls: Web-based and compatible with a wide range of hardware

Question 2

How does the solution work in detail?

Accepted Answer

In a Kardex Miniload-in-a-Box, a moving mast with a telescopic gripper operates in an aisle running through the center of a multi-tier racking system. The control unit activates the gripper, which retrieves a tote and transports it to the picking station. While the operator picks the order, the next tote or tray is being prepared in the background and placed on the rear shelf of the turntable. As soon as the operator has finished picking an order, the turntable rotates 180 degrees and the next tote is ready for picking. The Kardex Miniload-in-a-Box connects seamlessly to existing conveyor systems – either for manual storage and retrieval of totes and trays, or for fully automated operation and handover to the existing material flow. The connection can be made at the front, right, or left side. The system is designed to keep totes in constant motion in order to process orders automatically and increase picking performance. Replenishment can also be handled automatically.

Question 3

What are the unique selling points of this solution?

Accepted Answer

The Kardex Miniload-in-a-Box stands out through a range of unique features that make it a distinctive solution for modern warehousing and logistics requirements. Scalability and flexibility The Kardex Miniload-in-a-Box is fully scalable, offering businesses maximum flexibility. It adapts effortlessly to growing demands or changing product portfolios. Thanks to its modular design, the system can be expanded and integrated into existing processes – from a partially automated solution all the way to fully automated warehousing and material flow systems. Ergonomic design With a well-thought-out ergonomic design, the Kardex Miniload-in-a-Box significantly improves working conditions for employees. Access openings are designed with a 20-degree tilt, so items are presented directly at a comfortable working height. This reduces physical strain and creates a more comfortable and efficient working environment. Space savings The Kardex Miniload-in-a-Box impresses with its space-saving design, which enables high storage density on a minimal footprint. It saves up to 75% of floor space compared to conventional racking systems, making it ideal for businesses with limited space. Energy efficiency The energy-efficient design of the Kardex Miniload-in-a-Box significantly reduces energy consumption. This is achieved through lightweight construction and intelligent technologies that optimize operation and lower operating costs in the long term. Error-free picking To ensure precise and error-free picking, the Kardex Miniload-in-a-Box offers several features. An LED light pointer shows the operator the exact position of the item to be retrieved, virtually eliminating errors. In addition, only one tote at a time is presented at the access opening. This minimizes the risk of mispicks and ensures that the correct item can be retrieved quickly and reliably. These features contribute to greater accuracy and efficiency in the picking process.

Question 4

What does your ideal customer look like?

Accepted Answer

The ideal customers for a Kardex Miniload-in-a-Box are companies looking for a compact, scalable, and automated solution for storing and picking small or lightweight items. The system is particularly well suited to industries such as e-commerce, spare parts logistics, or manufacturing companies that face challenges such as limited space, high throughput requirements, and the need for precise order fulfillment. The Kardex Miniload-in-a-Box provides an efficient solution by saving up to 75% of floor space while simultaneously enabling high storage density. The Kardex Miniload-in-a-Box is also ideal for companies pursuing either partial or full automation. It integrates seamlessly into existing processes and can be linked to conveyor systems or automated guided vehicles (AGVs). Companies benefit from the system's flexible scalability, which allows it to be expanded as requirements grow or product portfolios expand. For picking applications, the Kardex Miniload-in-a-Box is particularly well suited. With high presentation rates per hour, it enables precise and fast picking – especially of C-parts or spare parts. The goods-to-person principle eliminates unnecessary travel distances and presents items directly at an ergonomic working height, relieving employees and increasing efficiency. In addition, the Kardex Miniload-in-a-Box is well suited for companies seeking an efficient solution for order consolidation. With automated conveyor system connections, order totes can be scanned, stored, and presented just-in-time without human intervention. This enables fast and error-free processing, increases delivery accuracy, and improves on-time delivery.

Vertical Buffer Module Kardex Miniload-in-a-Box

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